The Top Ten lists have been developed to highlight energy savings technologies and practices for Australian industry that represent good value for money, are innovative, reliable and widely available.

The lists are divided into Top Ten Technologies and Top Ten Practices and are collated from 2011−12 Energy Efficiency Opportunity (EEO) reports from high energy-using companies.

Each technology and practice has been weighted using an internationally agreed methodology to determine its energy saving potential, technical, social and financial characteristics.

How to use the lists

Energy and sustainability managers and engineers responsible for identifying and implementing energy efficiency opportunities can use the lists to consider the benefits of processes and practices relevant to their work.

Top Tens Task Group

The Top Tens Task Group is managed through the International Partnership for Energy Efficiency Cooperation (IPEEC). The group was established in 2013 and is led by Australia and China. Other members include Japan, the US, South Korea, Canada and France.

The objective of the task group is to improve energy efficiency globally through better exchange of information about technologies and practices. Members of the task group are developing domestic and international Top Ten lists, with related case studies, to provide practical information for industrial energy users. These will have broad international relevance and provide a range of comparative case studies in different national contexts.

These lists will then be promoted to energy users and energy policymakers internationally through a range of different channels.

China and Japan have also completed Top Ten lists which will be available in early 2016 on the IPEEC website. Future developments and updates from the task group will also be included there.

Australian companies can review Australia’s Top Tens to identify initiatives which will provide the best energy and cost savings for their organisation. The Australian Top Tens lists provide information on the technologies and practices identified as the best available, including supporting data, examples and resources to demonstrate how the technologies and practices can be applied in different settings.

Information on how Australia’s Top Ten lists were developed.

Australia’s Top Ten Technologies

These are the technologies that have demonstrated good energy efficiencies across Australia’s industrial sectors, and are innovative or provide other sustainability benefits.


Top Ten Technologies

  • Pump throttling optimisation

    Pump throttling optimisation

    Pumping processes are used in various industrial activities, such as de-watering, pumping of condensate, chemical dosing or hot water circulation....
  • Cogeneration

    Cogeneration

    When fuel is combusted in an engine or turbine, only 40–50% of the energy is used with the remainder expended...
  • Heat recovery to electricity

    Heat recovery to electricity

    Heat recovery to electricity can be applied in almost any industrial setting where fuel is combusted as part of the...
  • Drying optimisation

    Drying optimisation

    Drying processes are mostly used in manufacturing, mining and wastewater services. Optimisation of drying processes involves identifying efficiencies in the...
  • Flotation circuit optimisation

    Flotation circuit optimisation

    A flotation circuit is a highly complex chemical process used to separate and concentrate a particular substance from the solid...
  • Grinding optimisation

    Grinding optimisation

    The ore size-reduction process is an integral part of each of the sub-processes from excavation of ore to the final...
  • Boiler economiser

    Boiler economiser

    Boilers are used in a range of manufacturing industries, as well as oil and gas, to provide heat to an...
  • Chiller controls

    Chiller controls

    Chiller controls are used in manufacturing and services industries. Controls include chiller motor speed and pressure adjustment. Pressure adjustment in...
  • Weight reduction of vehicles

    Weight reduction of vehicles

    Weight reduction of vehicles is a relatively simple approach to realising energy efficiencies for the transport, mining, construction and services...
  • Driver advisory systems

    Driver advisory systems

    Mining and transport sectors can implement driver advisory system (DAS) software to improve driving techniques, safety and fuel efficiency in...

Australia’s Top Ten Practices

These are the practices most relevant to Australian industries, which provide good energy reduction, return on investment and ease of implementation. They have significant energy-saving potential and can be readily applied.


Top Ten Practices

  • Optimising generator controls

    Optimising generator controls

    Generator control practices are used in the electricity generation sector in various ways. These include adjusting extraction or back-pressure steam...
  • Flight planning

    Flight planning

    Flight planning involves co-ordinating logistics, and minimising taxiing and flight times. Fuel burned while waiting to take off, or in...
  • Reducing idle running

    Reducing idle running

    Idle running of machinery is primarily a concern in the manufacturing, mining, and oil and gas sectors. Conveyor systems running...
  • Optimising HVAC controls

    Optimising HVAC controls

    Heating, ventilation and cooling (HVAC) encompasses central heating, portable heaters, air handlers, blowers, fans, ductwork, air conditioning, chillers and cooling...
  • Reducing product losses

    Reducing product losses

    Reducing product loss in a process boosts energy savings and output. Energy wastage is influenced by the stage of a process...
  • Designing roads

    Designing roads

    Designing roads for better energy efficiency is an opportunity for the mining and construction industries. Fuel savings are achieved from...
  • Optimising processes

    Optimising processes

    Process optimisation in the mining and oil and gas sectors achieves energy efficiencies through reducing cycle times, wastage and general...
  • Removing furnace soot

    Removing furnace soot

    Furnaces are used in manufacturing and the oil and gas sectors. Furnaces accumulate soot over time, which clogs the system...
  • Cleaning condensers and heat exchangers

    Cleaning condensers and heat exchangers

    Condensers remove heat from steam exhausted in the electricity generation process using cooling water. This maintains the pressure gradient exiting...
  • Monitoring and managing data

    Monitoring and managing data

    Data monitoring and management can be applied in almost any industrial system. Data management refers to several approaches to use...

The Department of Industry, Innovation and Science commissioned the Top Tens advice and developed additional supporting material, and accepts no responsibility for the accuracy or completeness of the advice, its fitness for any particular business or industry sector, or its compliance with any regulatory requirements and standards.

Other technologies and practices that scored well through the Top Ten assessment were:

Technologies:

  • Heat recovery to utility
  • Steam system controls
  • Engine upgrades
  • Mine planning
  • Pumping system optimisation – control

Practices:

  • Repair compressed air leaks
  • Blasting optimisation
  • Furnace optimisation
  • Spinning reserve
  • Heat exchanger refurbishment